Skip to content When your packaging needs to do more than look good, the Double Wall Tray Box delivers. Designed with reinforced side panels and dual-layer walls, this box provides extra rigidity, protection, and durability without losing visual appeal. It’s the ultimate packaging choice for products that demand both strength and sophistication.
Ideal for electronics, glassware, cosmetics, bakery goods, or promotional kits, this tray box keeps your products secure in transit and sharp on display. Crafted for endurance and elegance — because your packaging should protect as beautifully as it presents.
The Double Wall Tray Box by The Boxology is engineered for reliability and refined design. Its dual-layer construction adds structural integrity, while clean folded edges and seamless corners create a premium finish. This packaging not only holds your products firmly in place but also enhances their shelf presence with a perfectly balanced form.
Made with high-grade, recyclable materials, this style ensures your brand stays eco-responsible while exuding confidence and class.
| Dimensions | All Custom Sizes & Shapes |
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 4-6 Business Days, Rush |
Structure:
Double-layer side walls with an open-top tray configuration for maximum protection.
Assembly:
Ships flat • Quick fold assembly • No glue required.
Material Options:
Eco Kraft • White Cardstock • Corrugated Board • Rigid Chipboard • Recycled Paperboard.
Finishing Choices:
Matte / Gloss Laminate • Foil Stamping • Spot UV • Emboss / Deboss • Soft-Touch Coating.
Printing:
Full-color CMYK + Pantone precision printing for crisp, vivid visuals.
Best For:
Electronics • Cosmetics • Bakery • Glassware • Retail & Gift Products.
Request a Free 3D Mock-Up Now – Let’s Build Your Perfect Double Wall Tray Box.
Start From $0.30 · Free delivery · 15-day returns
The quality of these eco-friendly boxes was amazing. The paper felt strong and the print was sharp. Perfect for my sustainable packaging needs
These rigid gift boxes made my gifts look so luxurious. They were sturdy and the soft-touch finish really added a nice touch. Definitely ordering again.
I used these boxes for bakery deliveries and they worked perfectly. They kept everything fresh and the design was clean and professional. Our customers loved them
These boxes worked great for my candles. They protected the products well and looked premium. Exactly what I needed for my brand
I ordered custom mailer boxes for my business and I’m very pleased. The print quality was great and the boxes were durable and easy to assemble. A great addition to our packaging
I’m really happy with the quality of these boxes for my cosmetics. They arrived on time and the colors matched my branding perfectly. The sturdy material is great for protection during shipping.
The packaging for our electronics was fantastic. The boxes offered great protection and the sleek design matched the quality of our products. Customers always comment on how well they’re packaged
These boxes were perfect for our apparel. They were easy to fold, the material was sturdy, and the printing was clear. The overall feel was premium and matched our high-end clothing line
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